Fast Order Processing Capabilities Swivel Wheel Sorter Low Maintenance Requirements
The Swivel Wheel Sorting Machine, commonly referred to as the Divert Wheel Sorter or Rotating Wheel Sorter, is an efficient and reliable solution for sorting parcels and cartons within conveyor systems.
Constructed from an electric drum (wheel), a steering mechanism, a control unit, and a robust frame, this machine transports items by rotating the electric drum. The direction and angle of the drum are adjusted using servo motors and steering modules to divert items to the left or right. The Swivel Wheel Sorting Machine is capable of handling various packaging types, including cartons weighing up to 50kg, waterproof bags, woven bags, and flat-bottomed non-standard packages. With a high sorting speed of 2m/s, it processes up to 6000 items per hour, making it ideal for use in postal services, express delivery, e-commerce logistics, and distribution centers.
For further details about the Swivel Wheel Sorting Machine, please refer to the product description below or contact our customer service team at Realkey.
Technical Parameters
| Model | SWS-10M | SWS-12H |
| Sorted Items | Medium to large parcels, woven bags, flexible packages, etc. |
| Weight Range | 0.2kg≤M≤50kg | 0.2kg≤M≤50kg |
| Sorting Capacity | 4000 pieces per hour | 6000 pieces per hour |
| Parcel Size Range | MAX:1000*1000*700mm |
| (Example for a 1-meter wide device) | MIN:150*150*30mm |
| Sorting Success Rate | 99.99% |
| Sorting Modes | Single-sided sorting / Double-sided sorting |
| Electric Drum Size | Drum length 85mm * Drum diameter 70mm |
| Conveying Speed | 1-1.5m/s | 1.2-2m/s |
| Number of Swing Mechanisms | Not less than 2 | Not less than 5 |
| Parcel Spacing | 800mm | 400mm |
| Operating Noise | ≤72dB(A) |
Product Features
Versatility
The swivel wheel sorter features a flat surface made up of several small electric rollers that are rubber-coated. This design provides a large area of flexible contact with items, ensuring a smooth and efficient sorting process. It is particularly effective for conveying and sorting a wide range of parcels, including clothing, books, boxes, and cartons.
Efficient Sorting
The primary conveying medium of the swivel wheel sorter consists of electric rollers, which offer high load capacities, low noise levels, rapid operation, and smooth transmission. By eliminating complex traditional mechanisms, this sorter enhances operational efficiency, achieving sorting speeds of up to 6000 pieces per hour.
Compact Structure
With a simple and effective design, the swivel wheel sorter has a stable structure and a low failure rate. Its steering mechanisms are connected through articulated bearings, allowing for precise adjustments to the steering angles based on actual usage. Servo motors provide quick and responsive steering, and each unit includes multiple independently controlled steering modules that operate with minimal sorting signals.
Quick Installation and Removal
The single-group swing wheel and single-row module of the swivel wheel sorter employ a standardized modular design. The independent conveying units can be easily disassembled from the transmission components, allowing for rapid assembly and straightforward maintenance.
Application
The swivel wheel sorter excels in providing a smooth and efficient sorting process, making it suitable for various parcel types, including clothing, books, boxes, and soft packages.
It is widely used in logistics scenarios such as express delivery services, logistics centers, and warehouses, where it can quickly and accurately sort express parcels and other goods.
In e-commerce warehouses, the swivel wheel sorter significantly enhances operational efficiency, enabling companies to swiftly process high volumes of orders and parcels, solidifying its role in e-commerce logistics.
In manufacturing environments, this sorter aids in managing raw materials, components, and other materials effectively, ensuring proper categorization and storage. It is commonly utilized in sectors such as healthcare, food processing, and renewable energy.
Advantages
Advanced Technology
The Realkey swivel wheel sorter features a sophisticated control system that, combined with integrated sensors, efficiently manages the start and stop functions based on package arrivals, ensuring high efficiency and energy savings. The servo-driven sorting mechanism allows for rapid response times and precise control of turning angles. Various sorting modes, including uni-directional, bi-directional, and multi-angle sorting, can be configured to meet diverse application requirements.
Precision Manufacturing
Components are crafted using CNC precision machining, ensuring meticulous assembly and high-quality output. This attention to detail results in equipment characterized by high precision, long lifespan, low noise levels, and reduced maintenance needs.
Safety and Stability
The Realkey swivel wheel sorter is engineered for robustness, providing high reliability and stability that meet advanced industry standards. Thoughtful safety measures are implemented across all operational components, ensuring operator safety and peace of mind.
Reliability
With 17 years of experience in logistics automation and sorting solutions, Realkey has a proven reputation for developing effective sorting strategies. Our products are recognized for their exceptional durability, establishing Realkey as a trusted partner in the logistics industry.
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